Highlights
Required
1. Calculate the cost of a standard job and a special job under the traditional costing system and the activity-based costing system.
2. Compare the costs of a standard job and a special job under the two systems. Suggest reasons for the costs resulting from using one system differing from those from the other system.
3. Suggest how the managers of Speediprint might use the new cost information from its activity-based costing system to better manage the business.
Activity-based costing, activity-cost driver rates
Perfect Spuds (PS) operates at capacity and processes potatoes into potato cuts at its highly automated plant. It sells potatoes to the retail consumer market and to the institutional market, which includes hospitals, cafeterias and university dormitories.
PS’s costing system has a single direct -cost category (direct materials, which are the raw potatoes) and a single indirect -cost pool (production support). Support costs are allocated on the basis of kilograms of potato cuts processed. Support costs include packaging materials. The 2017 total actual costs for producing 1,000,000 kilograms of potato cuts (900,000 for the retail market and 100,000 for the institutional market) are:
Direct materials used $150,000
Production support $983,000
The costing system does not distinguish between potato cuts produced for the retail and the institutional markets. At the end of 2018, PS unsuccessfully bid for a large institutional contract. Its bid was reported to be 30% above the winning bid. This feedback came as a shock because PS included only a minimum profit margin on its bid. Moreover, its plant was acknowledged
as the most efficient in the industry.
As a result of its review process of the lost contract bid, PS decided to explore ways to refine its costing system. First, it identified that $188,000 of the $983,000 total production support costs related to packaging materials and could be traced to individual jobs ($180,000 for retail and $8000 for institutional).
These costs will now be classified as direct materials. The $150,000 of direct materials used were classified as $135,000 for retail and $15,000 for institutional. Second, it used ABC to examine how the two products (retail potato cuts and institutional potato cuts) used indirect support resources. The finding was that three activity areas could be distinguished:
Required
1. How much of the total costs in 2018 are value-added, non-value-added or in the grey area in between? Explain your answers briefly. What actions can Stratum take to reduce their costs?
2. What are the consequences of misclassifying a non-value-added cost as a value-added cost? When in doubt, would you classify a cost as a value-added or a non- value-added cost? Explain briefly.
3. Suppose that Stratum could eliminate all errors so that it did not need to spend any time making corrections and, as a result, could proportionately reduce professional labour costs. Calculate Stratum’s operating profit for 2018.
4. Now suppose that Stratum could take on as much business as it could complete but it could not add more professional staff. Assume that Stratum could eliminate all errors so that it does not need to spend any time correcting errors. Assume that
Stratum could use the time saved to increase revenues proportionately. Assume that travel costs will remain at $18,000. Calculate Stratum’s operating profit for 2018.
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