CPDE471 - Chemical Engineering Design IV Assignment

Assignment Task

Background

Cumene is an important intermediate compound used in the industrial manufacture of phenol, acetone, acetophenone, and methyl styrene. It is also a component of paint, lacquers, enamels and various fuels. It is used as a thinner in paints, lacquers, and enamels. It is a component of high octane motor fuels. Cumene is also used in rubber production, iron and steel processing and in the pulp and paper industry.

Design Project Scope

You are required to design a Cumene production plant. This includes conducting a feasibility analysis, a process simulation, equipment design, heat integration (pinch analysis and water pinch analysis), economic analysis, safety and environmental risk assessment.

Task

Description 1

• Market analysis; Plant capacity; Literature survey;
• Process selection (justification); Material balances;
• Energy balances;
• PFD; PID and process control

Description 2

• Equipment design:
• Rectors,
• Heat exchangers,
• Separation units, …

Description 3

• Aspen Simulations and Excel spreadsheets for optimised equipment
• design
• reactors,
• separation units,
• heat exchangers;
• Sensitivity to operating conditions …
• Heat integration analysis (Pinch analysis);
• Water Pinch Analysis

Description 4

• Economics,
• HAZOP,
• Environmental and Risk Assessment of proposed design (LCA).
• Project management aspects

Description 5

• Final report

Liaison

Dr Kaniki Tumba and Dr Khalid Osman will meet you regularly to monitor your progress and discuss options and problems. Feel free to communicate with them via Google Classroom and emails. You can also share your views with the class via the same platform. Since a diversity of views is required for this project, you must keep any collaboration with other students and engineers to an absolute minimum, to avoid penalties. Where this is essential, you must always acknowledge specific sources in your reports, just as you are required to acknowledge the origin of facts drawn from the literature, or from elsewhere in your own reports.

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