Design Phase, Manufacturing and Logistics - Report Writing - Engineering Assignment Help

Assignment Task

Outline
Today’s demanding manufacturing environments require greater amounts of data to be collected at each stage of the process; through the design phase, manufacturing and logistics – to the products lifecycle. Logistic operations in todays international markets are complex, and tracking parts is essential. Sensors and other data collection devices are key in adapting to Industry 4.0 requirements set out by many companies. The sensor components themselves are not able to operate in certain harsh
manufacturing environments and, therefore, require protective cases to minimise damage and maximise their up time.

Many factors need to be considered when designing components with such complex requirements. These include; cost, design life, loads, deflections, dynamic behaviour, material etc. – all of which must be analysed to ensure the safety and reliability – but also ensure. Moreover, as the sensor technology driven sector is rapidly changing, so too are the needs for the required protective equipment; which highlights the need to have efficient design and analysis tool in place to shorten production times.

Objectives and Specifications
The aim of this project is to conduct a finite element based structural analysis of a sensor cover (Figure 1) to ensure it conforms to a set of specifications. The sensor case will house two optical devices, that require sapphire lenses to allow for high transmission of a wide range of wavelengths. As the electronics contained within the case are isolated and sensitive to dimensional change (such as deformations), the maximum deformation of the case cannot exceed 1.00 mm and although a degree of plasticity can be accepted, the final deformation after elastic recovery cannot exceed 0.2 mm. As the sapphire lens cannot withstand excessive deformation without fracturing, the
deformation at the location where the lens is mounted (Figure 2) cannot exceed 0.1 mm. Therefore, some modifications to the internal case design and material selection will need to be made. The external shape of the case must remain as-is, and no external dimensional changes are allowed. Tip: supress everything except the case before running an analysis.

Technical Report Layout
Before starting your report, please make sure you complete the academic integrity module. Each submitted piece of work will checked for plagiarism, and if your report has been found to breach the academic integrity guidelines, you will be referred to the academic integrity committee for a hearing.

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