DSGN2100 : SolidWorks Configurations and Process Planning Assignment 1

For the part you have been assigned, create three SolidWorks configurations using the current educational version. You can choose to recreate your part from a drawing or use the “dumb” solid provided. One solid model with four configurations is required. (Only one solid model will be graded.) The provided part configuration is the fourth part configuration. Each of your  configurations will include a detailed drawing including the following:

- Three labeled datums’

- No more than three reference dimensions

- All features being checked or machined dimensioned with appropriate tolerances and surface finishes

 As well as handing in a “pack and go” zipped file containing your solid model and drawing sheet set, a word document is required. The document will contain an explanation of how each tolerance and surface finish was chosen for operations 10 and 20.

Part 2 – Due Week 5

 Create process plans for your part (three in total, Raw material inspection, Op10 and Op20). Each process plan must include all the information as explained in class as well as a coloured screen shot of your solid model and a part drawing. The drawing will only dimension the features being checked at the end of the operation. Datum’s must be clearly identified, and all dimensions must have appropriate tolerances. Use the class samples to help guide you. All cast or forged parts must have an extra 1/8” or 3mm on surfaces to be machined.

If part configurations are not used, the solid modelling will not be graded.

The machining operations, for the process plans, can only be performed with the following equipment:

 Two axis lathes, conventional or CNC

-Three axis milling machine, conventional or CNC

There are no parts which can be machined in one set-up

All sketches must be fully defined. The drawing title block must be completely and properly filled

1. The college templates provided in MECH1065 must be used.

Summary of Assessment Requirements

The DSGN2100 Assignment 1 is divided into two parts, requiring students to demonstrate their proficiency in SolidWorks modeling, detailed technical drawings, tolerance selection, and process planning.

• Part 1 (Due Week 3):

  • Create three SolidWorks configurations in addition to the provided fourth configuration.

  • Submit one solid model with all four configurations.

  • Provide detailed drawings with:

    • Three labeled datums

    • No more than three reference dimensions

    • Dimensioned features with appropriate tolerances and surface finishes

  • Submit a “pack and go” zipped file containing the model and drawings.

  • Provide a Word document explaining the tolerance and surface finish choices for OP10 and OP20.

• Part 2 (Due Week 5):

  • Create three process plans: raw material inspection, OP10, and OP20.

  • Each plan must include:

    • A colored screenshot of the solid model

    • A part drawing with dimensions of features being checked

    • Clearly identified datums

    • Tolerances appropriate to machining requirements

  • Machining limited to two-axis lathes and three-axis milling machines.

  • All sketches must be fully defined, title block filled, and college templates used.

Step-by-Step Guidance by Academic Mentor

1. Understanding the Requirements

   • The mentor first broke down the assignment into Part 1 (Modeling and Drawings) and Part 2 (Process Plans).

   • Students were reminded about the strict need for fully defined sketches, datums, tolerances, and finishes.

2. Approach to Part 1: Configurations and Drawings

   • The mentor guided students on using SolidWorks configuration manager to create variations of the same part (OP05 raw, OP10, OP20, and final part).

   • Demonstrated how to apply datums and limit reference dimensions for clarity.

   • Explained tolerance and surface finish selection for machining, encouraging reasoning tied to manufacturability.

   • Reviewed how to prepare the “pack and go” file and the accompanying Word document for OP10 and OP20 justifications.

3. Approach to Part 2: Process Planning

   • Mentor explained process planning methodology: breaking the workflow into raw inspection, machining steps (OP10 and OP20).

   • Illustrated how to link drawings with only the relevant features being checked.

   • Highlighted the extra stock allowance (1/8” or 3mm) for cast/forged parts.

   • Emphasized using screenshots, templates, and consistent formatting.

4. Practical Application of Equipment Constraints

   • Students were guided to align their process plans with the two-axis lathe and three-axis milling machine, ensuring realistic manufacturability.

   • Mentor clarified why no single set-up can complete the part, stressing multiple operations.

Outcome Achieved

• Students successfully produced four configurations of the solid model with detailed drawings.

• Developed tolerance and surface finish justifications, connecting theory to practice.

• Prepared clear, structured process plans demonstrating logical workflow and correct use of equipment.

• Applied MECH1065 templates with proper title blocks and fully defined sketches.

Learning Objectives Covered

• Mastery of SolidWorks configuration management and drawing creation.

• Application of dimensioning, tolerances, and surface finishes aligned with industry practice.

• Ability to develop stepwise process plans that reflect real machining constraints.

• Critical reasoning in selecting operations and aligning them with equipment capabilities.

• Professional documentation skills (pack and go, process plan sheets, technical Word reports).

Access Your Sample Assignment with Confidence

Looking for guidance on how to approach this assignment? We’ve made a sample solution available to help you understand the structure, formatting, and depth of analysis expected in academic work. This sample is a great way to learn the right approach and improve your own writing skills.

Important Disclaimer: This solution is provided strictly for reference purposes only. Submitting it as your own work may result in plagiarism penalties. Always use the sample to guide your research and writing, not as a direct submission.

If you want a paper that is 100% plagiarism-free, tailored to your requirements, and written by professional academic writers, you can place an order with us. Our experts ensure original content, proper referencing, and timely delivery so you can submit with confidence.

Benefits of Ordering a Fresh Assignment Solution:

• Custom-written as per your specific requirements

• Guaranteed plagiarism-free and Turnitin-checked

• Written by subject matter experts with academic experience

• On-time delivery with complete confidentiality

[Download Sample Solution]                 [Order Fresh Assignment]