ENX300: Manufacturing Systems Design - Lean Manufacturing and Its Tools - Engineering Assignment Help

Assignment Task:

THE FOLLOWING MODULE LEARNING OUTCOMES WILL BE ASSESSED: 

Knowledge

• JIT systems philosophies and concepts 

• Maintenance strategies and their application

• Tools for the analysis of manufacturing systems.

Abilities

• To be able to critically appraise the various sub-elements of the JIT methodology and their linkages.

• Be able to design and critically appraise a specific maintenance strategy for a given context. 

• To be able to apply a range of analytical tools and critically appraise the outcome.

Question 1

1. Contrast the similarities and differences between Just in Time (JIT) and Lean manufacturing

2. Critically appraise the following sub-elements of the Just in Time (JIT) manufacturing methodology, Pull production systems and kanbans (theory and application). 

3. From the information below calculate the capacity of the containers and the inventory level given:

   • Utilisation Rate = 450 / hr
   • Delay time = 30 mins
   • Number of kanbans = 5
   • Operation variation = 0.2

• Analyse the following scenarios and recommend the best option and state why
  • Option A: If Operation variation = 0.3
  • Option B: If Capacity of Kanban = 60
  • Option C: If the delay time = 20 Mins

All calculations must be shown

3. Describe a tool or technique which can be used to analyse and improve the performance of manufacturing systems e.g. Rank-order clustering, Ishikawa diagrams, value stream mapping etc. and explain its basic principle, how it would be applied, the potential benefits and inhibitors to implementation.

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