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IE 490: Data Mining - Application of FMEA - Failure Mode Effect and Analysis - Data Mining Assessment Answer
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Subject Code: IE 490
Question #3
Two-Level Fractional Factorial Design
Consider a manufacturing process for an integrated circuit. The objective is to improve the process yield. The five factors that may affect the process are:
It is too expensive to run a full factorial design, which would require 25 = 32 runs. Therefore, the engineers decide to run a half fractional factorial design = 16 runs, one replicate.
When the design is built, the experiment runs are shown in a randomized order as follows:
Input this data using Minitab or a software package you have available. Analyze the results and report of the effect probability plot as well as the main effects A, B, C, D and E, and the interaction effect AB and AC. Comment of the significance of these factors on the Yield response. Add your conclusions.
Question #4
The percentage of the concentration of hardwood pulp in gross, pressure, and cooking time of pulp are examined for their effects on paper strength. Three levels of concentration of hardwood are selected. Three levels of pressure and two cooking times. Carry out a factorial experiment with two replicates.
Question # 5
Question #6 (worth 15 points)
Choose a simple recipe consisting of 5 ingredients. Develop a tree diagram, a bill of materials (include information about the level, part number and name, quantity, and make or buy), and a route sheet (include operation number and description, machine or equipment type, tooling, and materials or parts). Make any the necessary assumptions.
Data Mining Assessment Answer
Assignment Task: IE 490 Question #1 Application of FMEA (Failure Mode Effect and Analysis) to design a product. Directions: You are asked to create your own case study by selecting a product you are familiar with. You are not allowed to use the same product as your classmates or an example taken from the Internet. You must work on your own product. Hint: automobile part, household product, workplace product, etc. Answer the following questions: Name of the Product:- Name of the component you are analyzing: Failure mode
- Cause of failure: Effect of failure on the system
- Correction of problem
- Comments
- Create a concept map of Poka Yoke. Do not use an existing example or copy an example from Internet. Create your own.
- Include at least 5 links (i.e., 5 subtopics) and each link with at least 4 sub links.
Question #3
Two-Level Fractional Factorial Design
Consider a manufacturing process for an integrated circuit. The objective is to improve the process yield. The five factors that may affect the process are:It is too expensive to run a full factorial design, which would require 25 = 32 runs. Therefore, the engineers decide to run a half fractional factorial design = 16 runs, one replicate.
When the design is built, the experiment runs are shown in a randomized order as follows:Input this data using Minitab or a software package you have available. Analyze the results and report of the effect probability plot as well as the main effects A, B, C, D and E, and the interaction effect AB and AC. Comment of the significance of these factors on the Yield response. Add your conclusions.
Question #4
The percentage of the concentration of hardwood pulp in gross, pressure, and cooking time of pulp are examined for their effects on paper strength. Three levels of concentration of hardwood are selected. Three levels of pressure and two cooking times. Carry out a factorial experiment with two replicates.
Question # 5
- Create a concept map of how Sustainable manufacturing processes use Lean Production tools.
- Include at least 4 links (i.e., 4 subtopics)
Question #6 (worth 15 points)
Choose a simple recipe consisting of 5 ingredients. Develop a tree diagram, a bill of materials (include information about the level, part number and name, quantity, and make or buy), and a route sheet (include operation number and description, machine or equipment type, tooling, and materials or parts). Make any the necessary assumptions.
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