INDU 321: Lean Manufacturing Case Study - STRAT - Industrial Engineering Assignment Help

Assignment Task:

The case study is to be done in groups of 3 or less. Absolutely no collaboration between groups.
Deliverables and Deadlines:
1. Progress report: Submission Deadline: March 26, 13:15. On Moodle.
A 3-page summary of the progress you made. Submit on Moodle only! This will count as one of your assignments.
2. Final submission (90%): Submission Deadline: April 9, 13:15.
a. Final report showing your detailed solution and answers to parts (a)-(c) below (maximum 10 pages). Submit the report in class.
b. VSM files, excel files, etc. Submit your files on Moodle.
3. One A3 report (for part (a) below) – (10%). Submission Deadline: April 9, 13:15.
In class.
Project Case – STRAT
STRAT is supplying flaps (aero structure components, shown in Figure 1) to a major airplane manufacturer Airpro. STRAT has high levels of WIP inventories and have to
expedite orders or work overtime to meet the monthly demand target. The company is facing high costs, late deliveries and has long lead times. To stay competitive, they must reduce unnecessary overtime, reduce lead time and costs and deliver to their customer on time.

Customer demand:
STRAT has to deliver 8 Shipsets to Airpro each month (two shipsets in each week).
Production control department: The department performs the following actions:
• Receives (by Fax) a 2-month forecast from Airpro and enters it into SAP.
• Receives (by Fax) weekly order from Airpro,
• Sends (by Fax) the 2-month forecast to the raw material suppliers, Complast,
• Sends (by Fax) weekly orders to Complast, and replenishes raw material by a weekly order,
• Generates MRP- based weekly requirements and issues daily updates,
• Sends printed operations schedules to all the departments.

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