M20AAE: Lean Supply and Quality Management - Mantech Case Study - Report Writing Assessment Answer

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Internal Code: 1AGEGF Code: M20AAE

Mantech Case Study Assessment Answer

Assignment Task: M20AAE

Lean Supply and Quality Management - M20AAE

Module Learning Outcomes Assessed: M20AAE
  1. Identify and evaluate the current research and application of lean principles and techniques applied in the supply chain industry.
  2. Evaluate just-in-time (JIT) systems, their application within the supply chain and implications to supplier business functions such as logistics, manufacturing, service and inventory management.
  3. Select and apply appropriate analysis techniques to identify problem areas within the supply chain. Critically analyse them and design an action plan to achieve improvements through Lean principles.
  4. Differentiate between tiers of the Quality Hierarchy and design quality improvement programmes to transcend the hierarchy in order to contribute to increasing business performance. M20AAE
  5. Appraise different quality improvement techniques applied to improve and develop the organisations in the value stream. 
Mantech Case Study -  M20AAE Mantech Ltd  is a first tier supplier to the automotive industry and also produces several components for the aftermarket sector.  Mantech Ltd had been a market leader on high-quality unique fuel tanks for the automotive industry. M20AAE Over the last two years, Mantech Ltd observed a downward trend in its most profitable fuel tank line.  In an attempt to improve the manufacturing performance to be able to continue in a competitive environment, the company has employed you, as an expert in Lean principles, to turn around their manufacturing performance. M20AAE Task - M20AAE Analyse the following data and prepare a report to be presented to the Board of Directors, assessing the current state of the manufacturing system and demonstrating a vision for the future. M20AAE Mantech Ltd Control Department
  • The Logistics department is responsible for receiving customer’s 30/60/90 day forecasts and enters them to the MRP system. M20AAE
  • A daily firm order is received from the customer Speedy Cars Ltd. M20AAE
  • A 4-week forecast is issued by logistics to our suppliers Shells Midlands and Pipe Ltd. via MRP.
  • Logistics ensure raw materials are available and secured by weekly faxed orders released to Shells Midlands Ltd and Pipes  Ltd. M20AAE
  • Shells Midlands Ltd supplies the shells on Monday and Pipes ltd, supplies the pipes on Wednesday.
In addition, the department: M20AAE
  • Generates MRP-based weekly departmental requirements based upon customer order, WIP, Inventory levels, F/G inventory levels, and anticipated scrap and downtime
  • Issues weekly build schedules to all production processes.
Customer Requirements
  • 6,700 Fuel tanks per month
    • 3,100 FT35_1
    • 3,600 FT35_2
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