ME7722A: Model Reconstruction, Mould Design & Validation - Management Assignment Help

Assignment Task:

Task:

Module Learning Outcomes
The following module learning outcomes and professional body learning outcomes are tested in this assessment:
1) Select and apply appropriate freeform surfaces modelling techniques from cloud data points for reverse engineering
2) Demonstrate a good knowledge of rapid manufacturing (RM) and its application in tooling design and validation

This is a group design task and should be made of no more than 2 students and the group report should be very detailed and clearly presented with a table of content, abstract, introduction to the design task, detailed model reconstruction and verification, clear steps defining the mould design and validation with a critical detailed discussion, conclusion and recommendations. Each student should highlight their contributions and complete a peer assessment form as well. The report has to be compiled with font size of Arial 11 point and appropriate margins and 1 line spacing. Layout Format: Academic style. References Style Harvard and Vancouver. There is no maximum number of images and diagrams. Online submission through CANVAS and only PDF format is allowed.
This section is worth 50% of the overall assessment for this module. Typical hours required by each student to complete this assignment is approximately 25 hours.
 

Section - A
Model Surface Reconstruction
Assignment Brief and assessment criteria: An important part of the CAD process is the development of drawings in three-dimensional space prior to producing two-dimensional drawing for manufacturing purposes. Reverse Engineering is a process that is used to create 3D CAD models directly from physical parts with little or no additional design documentation. By scanning (digitizing) items that have insufficient design documentation or require CAD data for modern manufacturing methods, a component can be quickly and accurately reverse engineered. Similarly, Re-engineering is usually undertaken in order to redesign a product for better manufacturability, or to take advantage of modern materials and manufacturing practices

Section - B
Mould Design, Validation & Simulation
Assignment Brief and assessment criteria: The objective of this section is to understand and build a good knowledge of mould design and validation process. You are required to produce an optimised mould for the part you were able to achieve in section A. First, you need to study and make the necessary analysis of the material properties of your part. You may need to change the material according to its suitability in the injection moulding process. For the mould design, you will need to simplify the geometry of your mould for ease to manufacture in the second stage of the
module. You are also required to add design features such as runners, injection point and gates/vents to either the inner surface of the model (cavity) or the outer surface (core).

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