Pulley Support Assembly, Design Analysis - Dr. M. Ouerfelli - Engineering Assignment Help

Assignment Task:

PROBLEM STATEMENT
You are to analyze the safety of Pulley-Support Assembly (Fig. 1) using ANSYS. The Pulley is rotating at 2750 rpm to transmit a 4.5 kW of power:
o The Support is made from Cast Iron - Grade 60.
o The Shaft is machined from AISI 4140 OQT 700 steel.
o The Sleeve is made from C5100 Bronze and lightly press-fit into the Support.
o All other parts are made from regular structural steel

INSTRUCTIONS
CATIA may only be used to create a solid model for the Support. However, the solid model for other parts must be created and assembled within ANSYS.
• All contacts must be carefully set.
• Obtain a good mesh for the assembly without slowing down the solution process.

Include an ISO figure of the meshed assembly, for the ANSYS report
• The external loads and the proper supports must be carefully assigned.
• Obtain the stress in the Support.

Include an ISO figure of the stressed Support, for the ANSYS report
• Analyze the safety for the Shaft
• Analyze the safety for the Support
• Proper documentation of your work is required

Dr. M. Ouerfelli 

− Properly name your project and label steps on ANSYS and related CAD files.
− Involved group members names must appear on all work
− Include the Project Name “Pulley Assembly: Design Analysis”, in all work
− To: Dr. Mohamed Ouerfelli

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